Modular process fabrication and design is a distinct method of constructing process plants and systems. Most of the time, this entails designing the systems as mobile and compact skids. These skids are self-contained modules that can be loaded or reconfigured in various settings to supplement or form entire plants.
In the process of modular piping, skids are arranged in specialized fabrication facilities in a controlled environment for improved efficiency and working conditions. To reduce project time, they are built on the same timeline as onsite civil and facility construction.
The modular piping system has been popularized in the industry owing to several advantages. Some important benefits of using this piping system are as follows:
1) Increased Efficiency and Decreased Project Timeline
Projects can be finished quicker for a variety of reasons. First and foremost, since all fabrication takes place in a controlled atmosphere, outside factors that can cause construction delays, such as weather, are not a determinant. Furthermore, constructing modules in a separate place allows specific tasks to be completed simultaneously. This leads to the elimination of activities from the schedule's main path and greater flexibility.
2) Enhanced Quality
The prefabrication of facility equipment skids reduces the number of people who must work on-site, which helps improve protection. This is especially beneficial when carrying out upgrades or expansion because it reduces the need to perform work with ongoing facility operations simultaneously.
3) Greater Quality
The use of modular piping systems ensures consistency and compliance with industry quality standards. All assembly and fabrication operations are carried out in ideal workplace conditions. Fabrication facilities are frequently set up to allow for more meticulous testing and evaluation of equipment before it arrives on site, preventing unnecessary delays during commissioning and installation
In many cases, modular fabrication piping systems are also less expensive than onsite construction since it is made sure that the work is conducted in a highly-specialised environment. Operators can also choose to construct modules in areas where skilled labour, such as E&I Specialist and welders, is easier to come by.
Many processes can be optimized and automated to decrease the number of hours needed for fabrication, which leads to better labour utilization and less material waste.
5) An Ingenious Design
The design of modular piping spools is not only sturdy but smart and highly scalable. Since the design of modular piping systems is compact, it does not require complicated instalments and no movements are wasted.
The convenience that accompanies this particular system of piping has made it possible to market on a larger scale, reaching several projects in the fields of petrochemical, energy, etc.
Modular piping systems are essential and are applied to a wide range of places such as Petrochemical, Natural gas, and Energy projects. Therefore, understanding their utility and opting for specialized businesses that provide advanced piping solutions is critical in today’s world.
DEE Piping offers reliable modular pipe rack and piping spools solutions that can be completely customised to meet the client's specific specifications and priorities. DEE Piping is dedicated to providing excellent fabrication that is secure, efficient, cost-effective, and timely.